Key Features of a One-Output -Four PVC Pipe Production Line

1. High-Efficiency Production

Multiplied Output: A single extruder simultaneously produces four pipes, increasing capacity by 300%-400% compared to a single-line setup—ideal for bulk orders (e.g., drainage pipes, electrical conduits).

Continuous Operation: Automated haul-off, cutting, and stacking enable 24h production with minimal manual intervention.

2. Energy and Cost Savings

Reduced Power Consumption: Saves 30%-40% energy compared to four independent lines.

High Material Utilization: Multi-channel die with precise temperature control minimizes waste.

3. Space-Saving Design

Compact Layout: Total line length limited to 25-30m, occupying 50% less floor space than traditional multi-line setups—ideal for small/medium factories.

Modular Configuration: Flexible adaptation (e.g., adding inline printing or UV coating modules).

4. Precision Control Technology

Synchronized Control System: Four-track haul-off servo synchronization prevents pipe stretching/deformation. Flying saw cutting triggered simultaneously (length tolerance ±0.5mm).

Smart Monitoring: Online diameter measurement (±0.02mm real-time feedback).

5. Consistent Product Quality

Independent Flow Channels: Each die features dedicated temperature control (±1°C) and vacuum calibration, ensuring uniform wall thickness (±5% tolerance).

Forced Cooling System: Multi-stage spray tanks with turbulent flow design enable rapid solidification.

6. Flexibility and Scalability

Quick Mold Change: Modular dies allow size switching (e.g., Φ20mm→Φ32mm) within 30 minutes.

Multi-Material Compatibility: Adjustable screw design and process parameters support UPVC, CPVC, and other formulations.

7. Ease of Maintenance

Split-Die Quick Release: Bolt-on design simplifies cleaning and servicing.

Centralized Lubrication: Automated oil supply for haul-off and cutting systems reduces wear.