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Product Description
This extrusion line is mainly used for producing PPR pipe, also suitable for producing PERT, PB, PE-X resin pipes. The machines are designed with advanced west europe technology and use ABB inverter and Siemens motor. The extruder is single screw type with high speed production.
PP-R pipe is cheap, harmless, no corrosion, high temperature resistance, easy installation and other characteristics, the unit is mainly composed of single screw extruder, vacuum setting table, spray box, tractor, cutting machine, turning frame. The equipment can also produce PE water pipe,PE-RT solar hot water pipe production line with screw extruder, with high speed extrusion, plasticizing characteristics. Barrier type PP-R special screw. It is equipped with a new type mold of secondary flow separation, which has the characteristics of low temperature and low pressure extrusion. Water film type caliper sleeve ensures high speed production of pipe.
Features
1. High lineal extrusion speed, big capacity and low power consumption, and achieved multi-layers co-extrusion with 1-5 layers.
2. The copper bush is more wear-resisting and prevent material leakage which can guarantee a stable running of extruder.
3. Material feed via spiral groove, efficient transmission and can effectively reduce back-pressure on extruder.
4. Unique design (barrier, shearing and mixing zone) guarantees a uniformed plasticizing effect, and can reduce the pressure on the screw which guarantees a high speed and stable output capacity.
5. "H" shape frame to decrease vibrating of extruder
6. Advanced PLC operation system realizes synchronization and automation
7. Adopt automatic water temperature & level control and special independent filters on both vacuum and cooling tanks
Technical Parameter
Classical Seriers:
Production Line | Diameter Range (mm) | Extruder Type | Max. Capacity(kg/h) | Max. Haul Off Speed (m/min) | Extrusion Power(KW) |
WS-63（single） | Ф20-63 | SJ65/33 | 180 | 10 | 55 |
WS-110（single） | Ф20-110 | SJ65/33 | 180 | 10 | 55 |
WS-160（single） | Ф50-160 | SJ75/33 | 300 | 6 | 110 |
WS-250（single） | Ф90-250 | SJ75/33 | 300 | 4 | 110 |
High Speed Seriers:
Production Line | Diameter Range (mm) | Extruder Type | Max. Capacity (kg/h) | Max. Haul Off Speed(m/min) | Extrusion Power (KW) |
WS-63（single） | Ф20-63 | WSD60/38 | 280 | 20 | 90 |
WS-63（dual） | Ф20-63 | WSD60/38 | 360 | 18X2 | 110 |
WS-110（single） | Ф20-110 | WSD60/38 | 280 | 20 | 90 |
WS-110（dual） | Ф20-110 | WSD75/38 | 450 | 18X2 | 160 |
WS-160（single） | Ф40-160 | WSD60/38 | 360 | 12 | 110 |
WS-250（single） | Ф50-250 | WSD75/38 | 450 | 10 | 160 |
Pictures for Reference
PPR PIPE PRODUCTION LINE
It is mainly used to produce PPR pipes for hot and cold water. It adopts PLC control system and HMI for whole extrusion line.
SINGLE SCREW EXTRUDER
The single screw extruder is simple in design and inexpensive, so it is widely used. It is suitable for extrusion production of PE, PPR, PERT plastic pipes, sheets and profiles.
MARK LINE CO-EXTRUDER
The extruder is especially widely used on pipe production line to co-extrude pipe mark line. It is specially designed with lower power consumption and takes smaller space.
VACUUM CALIBRATION TANK
Used for shaping and cooling of pipes, it is equipped with a vacuum system, water circulation system, as well as front and rear moving device and left and right, height adjustment manual device, stainless steel box, circulating water spray cooling.
SPRAY COOLING TANK
The cooling water is atomized and sprayed from the special nozzle after being pressed by the water pump, so that the product can be cool to 360 degrees in all directions.
TRACTOR
It is used to continuously and automatically lead out the cooled and hardened pipes from the machine head, and the speed is controlled by frequency conversion.
CUTTING MACHINE
After being controlled by encoder according to the required length, automatic cutting is carried out, the stacker is turned over with a delay, pipes are cutted smoothly without scraps and dust.
AUTOMATIC WINDING MACHINE (OPTIONAL ON REQUEST)
This machine is equipped with two reels alternately to ensure the continuity of production. It is suitable for plastic rewinding and packaging, automatic arranging,automatic rewinding, and easy operation.
TURNOVER RACK (OPTIONAL ON REQUEST)
Accept finished products and automatically turn over.
