Wood Grain Colours PVC Edge Banding Production Line

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The PVC edge banding production line is specialized equipment used to manufacture decorative edge materials for furniture, cabinets, doors, and windows. The production process mainly includes raw material mixing, extrusion molding, printing (optional), embossing (optional), cooling and shaping, and cutting.

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Product Description

The PVC edge banding production line is specialized equipment used to manufacture decorative edge materials for furniture, cabinets, doors, and windows.

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Core Features

High degree of automated integration: Realizes continuous automated operations from raw material mixing, extrusion molding, film lamination, cutting to winding, reducing manual intervention.
Strong production stability: Adopts precise temperature control system and screw extrusion technology to ensure the uniformity of PVC melt, controlling the thickness and width tolerances of edge banding strips within a reasonable range.
Flexible adaptability: Compatible with PVC raw materials of different formulas, supporting the production of edge banding strips of various specifications and different surface effects.
Energy-saving and environmental protection design: Equipped with high-efficiency heating elements and thermal insulation structure to reduce energy consumption; some configurations are equipped with waste gas recovery devices, complying with environmental protection requirements.
Convenient operation and maintenance: Equipped with an intelligent control system, with intuitive parameter setting, perfect fault alarm function, simple replacement of wearing parts, and reduced maintenance costs.

Main Components of the Production Line

1. Raw Material Preprocessing System

o Mixer: Uniformly blends PVC resin, plasticizers, stabilizers, fillers, and colorants in specified ratios.

2. Extruder

o Double-Screw Extruder: Melts and plasticizes the mixed material, then extrudes it through a die.

o Die (Mold): Determines the cross-sectional shape and dimensions of the edge band (common thickness: 0.3-3mm, width: 10-80mm).

3. Auxiliary Equipment

o Printer (optional): Applies wood grain, stone patterns, or other designs.

o Embossing Unit (optional): Creates textures (e.g., matte effects) via rollers.

o Cooling Tank: Rapidly cools and solidifies the edge band for dimensional stability.

o Puller: Continuously draws the edge band at a consistent speed.

o Cutter: Cuts to specified lengths (straight strips or coiled rolls).

4. Automated Control System

o PLC-controlled adjustments for temperature, speed, and pressure to ensure consistent quality.

Key Components

Extruder

The unit adopts specially designed SJZ80 conical twin-screw extruder, DC speed regulation drive, imported brand temperature control instrument, which has the advantages of wide speed regulation range, high temperature control accuracy, convenient and reliable operation, etc.
Three-roller calender machine

It consists of three horizontally or vertically arranged rollers that rotate in opposite directions to smooth, compress, or coat materials passing through them.
Calibration table

Rapidly cools and solidifies the edge band for dimensional stablilty.
Traction machine

Continuously draws the edge band at a consistent speed.
Primer machine

The primer machine is a key piece of equipment used to apply a primer coating on the backside of edge banding materials(such as PVC, ABS,ETC.). Its primary function is to enhance the bonding strength between the edge banding and the substrate(e.g., wood panels), ensuring durability and a strong adhesive bond after application.
Cutting machine

Cuts to specified lengths.
Winding machine

Winding machine can roll up the continuously produced PVC sheets into rolls according to certain specifications and requirements, which is convenient for storage, transportation and subsequent processing.