PE WPC Composite Board Production Line

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Our PE WPC board production line is engineered to transform recycled PE plastics (HDPE/LDPE) and wood waste (sawdust, bamboo powder, rice husk) into high-value composite boards. This eco-friendly production system combines profitability with sustainability, featuring full automation to minimize labor costs while maximizing output quality.

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Product Description

Product Description

Production Process

Raw Material Crushing → Mixing → Extrusion Molding → Cooling → Traction & Cutting → Finished Product
One-step forming without glue, ensuring eco-friendly production and stable quality.

Core Advantages

1. Versatile Raw Material Compatibility

Wide Range of Inputs: Processes recycled PE plastics (30%-70% proportion), wood flour, bamboo fiber, agricultural residues, and additives (UV stabilizers, colorants).
Eco-Friendly Impact: Reduces plastic pollution and timber consumption, aligning with global carbon-neutral policies. End products are recyclable.

2. High-Performance Production

Efficiency Metrics: Extrusion speed 5-20m/min, daily output 5-15 tons (configurable).
Energy-Saving Design: 15% lower power consumption compared to conventional lines.
Superior Board Quality:

Thickness range: 2-30mm; Width: 300-1200mm
Water-resistant, anti-corrosive, and termite-proof (outperforms traditional wood)
Smooth surface finish, high compressive strength (≥25MPa)

3. Advanced Automation

PLC Control System: Touchscreen operation with real-time monitoring of temperature, speed, and material flow.
Automatic Workflow: From hopper metering feeding to online cutting (±0.5mm precision), minimizing manual intervention.
Smart Adjustment: Instant parameter optimization for consistent board quality.

4. Flexible End Products

Produce WPC boards for:

Construction: Decking, wall panels, ceiling tiles
Furniture: Cabinet panels, shelves
Packaging: Pallets, crates
Municipal: Park benches, boardwalks, railings

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Technical Specifications

Component	Specifications	Function
Twin-Screw Extruder	φ65/132mm	Uniform melting & mixing of materials
Auto Feeding System	Dual hopper, ±1% metering accuracy	Automatic proportioning of plastic/wood additives
Mould	Customizable width 300-1200mm; Alloy material	Shapes boards with smooth surface
Cooling & Shaping Unit	Vacuum adsorption + water circulation	Rapid cooling to prevent deformation
Traction & Cutting Unit	Adjustable speed, ±0.5mm cutting precision	Automatic traction and length-specific cutting
Control System	PLC programming with touchscreen	One-click operation, real-time data monitoring

Frequently Asked Questions (FAQs)

Q: Can the machine be customized for specific profile sizes?
A: Yes! We design molds and adjust line parameters based on your required profile dimensions (width, thickness). Free proposal included.
Q: What site conditions are needed for installation?
A: Minimum 150㎡ workshop space, 380V industrial power, and access to water (for cooling). We provide a detailed site layout plan in advance.
Q: What’s the maximum wood flour ratio? Will it affect machine lifespan?
A: Up to 70% wood flour. The screw/barrel uses 38CrMoAlA alloy steel with nitriding treatment—wear-resistant, no impact on lifespan.

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