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Product Description
This Large diameter HDPE/MDPE fuel gas/water supply pipe extrusion line is mainly used for producing large diameter HDPE/MDPE pipe. The pipe has some excellent features such as heating resistant, aging resistant, high mechanical strength, environmental stress cracks resistant, good creep resistant, etc. It is a preferred gas conduit for ductwork systems between city and its suburb, water supply in city.
High efficiency extruder is designed for HDPE pipe, equipped with reducer which is high speed and low noise, feeding section with cooling unit and reversing spiral groove, different pitch undulant screw which allows great output, lower melting temperature, and lower energy consumption.
Distributed spiral composite extrusion die-head ensures the melting pressure and flux even and stable, the surface of pipe smooth and glossy.
Features
Extruders adopt SIEMENS BEIDE MOTOR, ABB or TAIWAN DELTA INVERTOR, omron temperature controller, The two electrical boxes are merged into one, which is easy to install and operate The main machine can adjust the base, the precision of the mould is higher after fine adjustment. Perfect appearance, small occupation.
Main Technical Parameter
33D Series Classical Production Line:
Production Line | Diameter Range(mm) | Extruder Type | Max. Capacity (kg/h) | Max. Haul Off Speed(m/min) | Extrusion Power(kw) |
WS-63 I | Ф 20-63 | SJ65/33 | 220 | 12 | 55 |
WS-110 I | Ф 20-110 | SJ65/33 | 220 | 12 | 55 |
WS-160 I | Ф 50-160 | SJ75/33 | 400 | 10 | 110 |
WS-250 I | Ф 90-250 | SJ90/33 | 400 | 6 | 110 |
WS-450 I | Ф 160-450 | SJ120/33 | 500 | 4 | 160 |
WS-630 I | Ф 400-630 | SJ120/33 | 850 | 2 | 280 |
WS-800 II | Ф 500-800 | SJ120/33 | 850 | 2 | 280 |
WS-630 I | Ф 315-630 | SJ120/33 | 850 | 2 | 355 |
WS-800 I | Ф 500-800 | SJ150/33 | 1100 | 1 | 400 |
38D Series High Efficient Production Line:
Production Line | Diameter Range(mm) | Extruder Type | Max. Capacity (kg/h) | Max. Haul Off Speed(m/min) | Extrusion Power(kw) |
WS-63Ⅱ | Ф 20-63 | WSD60/38 | 320 | 30 | 70 |
WS-110Ⅱ | Ф 20-110 | WSD60/38 | 380 | 20 | 90 |
WS-160Ⅱ | Ф 40-160 | WSD60/38 | 460 | 15 | 110 |
WS-250Ⅱ | Ф 50-250 | WSD75/38 | 600 | 12 | 160 |
WS-450Ⅱ | Ф 110-450 | WSD90/38 | 850 | 8 | 250 |
WS-630Ⅱ | Ф 250-630 | WSD90/38 | 1050 | 4 | 280 |
WS-800Ⅱ | Ф 500-800 | WSD120/38 | 1300 | 2 | 355 |
WS-1200Ⅱ | Ф 710-1200 | WSD75/38 WSD90/38 | 1450 | 1 | 160/250 |
WS-1600Ⅱ | Ф 1000-1600 | WSD90/38 WSD90/38 | 1900 | 0.6 | 280/280 |
Pictures for Reference
PE PIPE PRODUCTION LINE
It consists of extruder, mould, vacuum calibration tank, cooling tank, haul-off machine, cutting machine, stacker, etc.
SINGLE SCREW EXTRUDER
The single screw extruder is simple in design and inexpensive, so it is widely used. It is suitable for extrusion production of PE, PPR, PERT plastic pipes, sheets and profiles.
MARK LINE CO-EXTRUDER
The extruder is especially widely used on pipe production line to co-extrude pipe mark line. It is specially designed with lower power consumption and takes smaller space.
EXTRUSION DIE
After compaction, melting, mixing and homogenization of PP the subsequent material is pushed to the die by the screw. The extrusion die is the most important part of tube forming.
VACUUM CALIBRATION TANK
Used for shaping and cooling of pipes, it is equipped with a vacuum system, water circulation system, as well as front and rear moving device and left and right, height adjustment manual device, stainless steel box, circulating water spray cooling.
SPRAY COOLING TANK
The cooling water is atomized and sprayed from the special nozzle after being pressed by the water pump, so that the product can be cool to 360 degrees in all directions.
TRACTOR
It is used to continuously and automatically lead out the cooled and hardened pipes from the machine head, and the speed is controlled by frequency conversion.
CUTTING MACHINE
After being controlled by encoder according to the required length, automatic cutting is carried out, the stacker is turned over with a delay, pipes are cutted smoothly without scraps and dust.
AUTOMATIC WINDING MACHINE (OPTIONAL ON REQUEST)
This machine is equipped with two reels alternately to ensure the continuity of production. It is suitable for plastic rewinding and packaging, automatic arranging,automatic rewinding, and easy operation.
TURNOVER RACK (OPTIONAL ON REQUEST)
Accept finished products and automatically turn over.
FAQ
This machine is mainly used for the production of large diameter HDPE/MDPE gas and water pipes, which are characterized by heat resistance, ageing resistance and high mechanical strength.
The high efficiency extruder is designed for HDPE pipes and is equipped with a high speed and low noise gearbox, a feed section with a cooling unit and a reverse spiral groove, a wave screw with different pitches for high output, low melting point temperature and low energy consumption.
The use of a distributed spiral composite extrusion die head ensures uniform and stable melt pressure and flow rate and smooth pipe surface.
For example, model WS-63 I, applicable diameter range 20-63mm, maximum output 220kg/h, maximum haul-off speed 12m/min, extrusion power 55kw.
SIEMENS BEIDE motor, ABB or Taiwan Delta inverter, OMRON temperature controller, electrical box integrated design, easy to install and operate.