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Product Description
PE pipe extrusion machine is mainly used for producing agricultural irrigation pipes, drainage pipes, gas pipes, water supplying pipes, cable conduit pipes etc. The pipe has some excellent features such as heating resistant, etc. our extrusion line is designed with high efficiency extruder and equipped with reducer which is high speed and low noise, Gravimetric dosing unit and ultrasonic thickness indicator can be assembled according to customer's demand to ascend the precision of the pipes. Turn key solution can be provided, like laser printer , crusher, shredder, water chiller, air compressor etc. to achieve high-grade and automatic tube production.
The optimum spiral structure-feeding throat highly improves the output of extruder;
Accurate temperature control system ensures materials melting performance;
Unique screw design achieves better plasticizing and high quality products;
Precisely designed gearbox with a high torsion guarantees stable running;
"H" shape frame to decrease vibrating of extruder;
Advanced PLC operation system realizes synchronization and automation;
Adopt automatic water temperature & level control and special independent filters on both vacuum and cooling tanks;
Offer stable haul-off unit with 2-12 caterpillars;
Provide saw & chip-free cutting options;
Low energy consumption, excellent performance, and easy maintenance.
Features
1) It is mainly used in producing pipe material whose raw material is mainly HDPE granules. It is also suitable for producing pipe materials of PP, PE resin etc.
2) It has been widely applied to the transportation of housing cold-hot water and liquid gas.
3) The PPR/PE pipe production line is a new type of environmentally friendly product of the National Ministry of Construction.
4) We introduce the latest overseas technology, which fully displays our technical superiority.
5) This production line has higher output, good plasticized performance, and higher pipe pressure resistance.
Main Technical Parameter
33D Series Classical Production Line:
Production Line | Diameter Range(mm) | Extruder Type | Max. Capacity (kg/h) | Max. Haul Off Speed(m/min) | Extrusion Power(kw) |
WS-63 I | Ф 20-63 | SJ65/33 | 220 | 12 | 55 |
WS-110 I | Ф 20-110 | SJ65/33 | 220 | 12 | 55 |
WS-160 I | Ф 50-160 | SJ75/33 | 400 | 10 | 110 |
WS-250 I | Ф 90-250 | SJ90/33 | 400 | 6 | 110 |
WS-450 I | Ф 160-450 | SJ120/33 | 500 | 4 | 160 |
WS-630 I | Ф 400-630 | SJ120/33 | 850 | 2 | 280 |
WS-800 II | Ф 500-800 | SJ120/33 | 850 | 2 | 280 |
WS-630 I | Ф 315-630 | SJ120/33 | 850 | 2 | 355 |
WS-800 I | Ф 500-800 | SJ150/33 | 1100 | 1 | 400 |
38D Series High Efficient Production Line:
Production Line | Diameter Range(mm) | Extruder Type | Max. Capacity (kg/h) | Max. Haul Off Speed(m/min) | Extrusion Power(kw) |
WS-63Ⅱ | Ф 20-63 | WSD60/38 | 320 | 30 | 70 |
WS-110Ⅱ | Ф 20-110 | WSD60/38 | 380 | 20 | 90 |
WS-160Ⅱ | Ф 40-160 | WSD60/38 | 460 | 15 | 110 |
WS-250Ⅱ | Ф 50-250 | WSD75/38 | 600 | 12 | 160 |
WS-450Ⅱ | Ф 110-450 | WSD90/38 | 850 | 8 | 250 |
WS-630Ⅱ | Ф 250-630 | WSD90/38 | 1050 | 4 | 280 |
WS-800Ⅱ | Ф 500-800 | WSD120/38 | 1300 | 2 | 355 |
WS-1200Ⅱ | Ф 710-1200 | WSD75/38 WSD90/38 | 1450 | 1 | 160/250 |
WS-1600Ⅱ | Ф 1000-1600 | WSD90/38 WSD90/38 | 1900 | 0.6 | 280/280 |
Pictures for Reference
PE PIPE PRODUCTION LINE
It consists of extruder, mould, vacuum calibration tank, cooling tank, haul-off machine, cutting machine, stacker, etc.
SINGLE SCREW EXTRUDER
The single screw extruder is simple in design and inexpensive, so it is widely used. It is suitable for extrusion production of PE, PPR, PERT plastic pipes, sheets and profiles.
MARK LINE CO-EXTRUDER
The extruder is especially widely used on pipe production line to co-extrude pipe mark line. It is specially designed with lower power consumption and takes smaller space.
EXTRUSION DIE
After compaction, melting, mixing and homogenization of PP the subsequent material is pushed to the die by the screw. The extrusion die is the most important part of tube forming.
VACUUM CALIBRATION TANK
Used for shaping and cooling of pipes, it is equipped with a vacuum system, water circulation system, as well as front and rear moving device and left and right, height adjustment manual device, stainless steel box, circulating water spray cooling.
SPRAY COOLING TANK
The cooling water is atomized and sprayed from the special nozzle after being pressed by the water pump, so that the product can be cool to 360 degrees in all directions.
TRACTOR
It is used to continuously and automatically lead out the cooled and hardened pipes from the machine head, and the speed is controlled by frequency conversion.
CUTTING MACHINE
After being controlled by encoder according to the required length, automatic cutting is carried out, the stacker is turned over with a delay, pipes are cutted smoothly without scraps and dust.
AUTOMATIC WINDING MACHINE (OPTIONAL ON REQUEST)
This machine is equipped with two reels alternately to ensure the continuity of production. It is suitable for plastic rewinding and packaging, automatic arranging,automatic rewinding, and easy operation.
TURNOVER RACK (OPTIONAL ON REQUEST)
Accept finished products and automatically turn over.