Tel : +86-13812850975 E-mail : info@winsoarst.com
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Product Description
Production Process:
First, the raw materials are fed into the extruder through an automatic feeding system. The extruder melts and extrudes the materials through the die head to form the initial shape of the lamp shade. Then, the shaped material enters the vacuum-shaped table for cooling and shaping. After that, the traction machine pulls the shaped lamp-shade material forward at a constant speed, and finally, the cutting machine cuts the material into the required length. The whole process is highly automated, reducing manual intervention and improving production efficiency.
High-Efficiency Production: With the advanced design of each component and the optimized production process, this production line can achieve high-speed and stable production. It can significantly increase the production output of PC long-strip lamp shades, helping manufacturers meet the growing market demand in a short time.
Key Components and Their Features
Extruder:
Adopts a single-screw extruder with variable-frequency speed regulation. This allows for precise control of the extrusion speed, ensuring stable production for different product specifications. It can be configured with different types of main machines according to the specific requirements of various PC lamp shade products.
Equipped with high-quality screw and barrel, which are made of special alloy materials. They have excellent wear-resistance and corrosion-resistance, capable of handling high-viscosity PC materials smoothly and ensuring long-term and stable operation of the extruder.
Shaping Table:
The shaping table is designed with a stainless-steel water tray, which is not only durable but also easy to clean. It is equipped with a domestic famous-brand vacuum pump. The vacuum system can quickly and effectively shape the extruded PC material into the desired lamp-shade shape, ensuring high-precision and consistent product quality.
Traction Machine:
Our traction machine uses a belt-traction method. It is driven by a high-torque motor with variable-frequency control, which can achieve smooth and stable traction. The traction speed can be adjusted according to the extrusion speed to ensure the proper tension of the lamp-shade material during the production process.
It has a convenient lifting mechanism, which can be manually or automatically adjusted, making it easy to load and unload materials and maintain the equipment.
Cutting Machine:
The cutting machine can precisely cut the lamp-shade material according to the set length, ensuring that each cut end is smooth and free of burrs. The cutting length can be flexibly set through the control system, meeting the different length requirements of various lamp-shade products.
Product Versatility
Applicable Raw Materials: This production line is suitable for processing a variety of granular materials, mainly including PC, PMMA , ABS, rigid PVC, PP, PE, etc. Different raw materials can be selected according to the specific performance requirements of the lamp shade, such as transparency, heat resistance, and impact resistance.
Product Types: It can produce a wide range of lamp-shade products, including round-shaped, semi-circular, and special-shaped PC long strip lamp shades. In addition, through co-extrusion technology, it can also produce single-color and double-color lamp shades, adding more design options for lighting products.
Quality Assurance
Strict Quality Control: Our company has a complete quality control system. From the selection of raw materials to the assembly of each component of the production line equipment, and then to the final product inspection, every link is strictly controlled to ensure that the production line equipment and the lamp-shade products produced meet high-quality standards.
After-Sales Service: We provide comprehensive after-sales service. Our professional technical team can provide on-site installation, commissioning, and training services for customers. In addition, we also provide long-term technical support and spare-parts supply to ensure the normal operation of the production line equipment. If there are any problems during the use of the equipment, customers can contact us at any time, and we will respond and solve them in a timely manner.
