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Product Description
PVC Pipe machine is mainly used in the manufacture of the plastic PVC pipes with various diameters (from 20-1000mm) and wall thickness in the aspects such as the agricultural and constructional plumbing, cable laying etc. It is composed of the conical twin-screw extruder, vacuum calibrating and cooling tank, haul off unit, cut off unit and stacker. The unit is of the reliable performance and high production efficiency.
The unit consists of Conical (Parallel) double screw extruder-PVC pipe mold-Vacuum forming tank-Haul-off machine-Cutting machine-Stacker/Belling machine. Producing pipe diameter range: Φ20mm-Φ1000mm. And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.
Clients also can choose double/four PVC pipe extrusion line to make small size PVC pipes.
The main electrics for PVC pipe extrusion machine adopt Siemens motor, ABB inverter, RKC/OMRON temperature controller.
Features
1. Specified screw design for better material plasticizing &mixing effect, For high filling formula, bimetallic screw and barrel can guarantee perfect solution;
2. Spider type die head can reduce joint line of the melt material, with reasonable compression ratio design;
3. Vertical integrated structured gear box with adopts NSK/SKF bearings guarantee stable operation and long use life;
4. Vacuum calibration tank adopts high-efficiency two chamber and large length design, providing faster calibration and more efficient cooling;
5. Planetary cutter adopts hydraulic feeding of blade which providing perfect chamfering processing and cutting surface;
6. U type, R type and Air blow type socket can be provided according to applications;
7. Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently.
Technical Parameter
Diameter Range (mm) | Extruder Type | Extrusion Power(KW) | Max. Capacity (kg/h) | Max. Haul Off Speed(m/min) |
Ф16-40 Dual | SJZ51/105 | 18.5 AC | 120 | 10 |
Ф20-63 Dual | SJZ65/132 | 37 AC | 250 | 15 |
Ф20-63 | SJZ51/105 | 18.5 AC | 120 | 15 |
Ф50-160 | SJZ65/132 | 37 AC | 250 | 8 |
Ф75-160 Dual | SJZ80/156 | 55AC | 450 | 6 |
Ф63-200 | SJZ65/132 | 37 AC | 250 | 3.5 |
Ф110-315 | SJZ80/156 | 55 AC | 450 | 3 |
Ф315-630 | SJZ92/188 | 110 AC | 800 | 1.2 |
Ф710-1000 | WSP130/26 | 160 AC | 1100 | 1.3 |
Pictures for Reference
PVC PIPE PRODUCTION LINE
It consists of vacuum calibration tank, tractor, cutting machine,belling machine, etc. The equipment has a high degree of automation and is easy to operate.
CONICAL TWIN SCREW EXTRUDER
This machine is equipped with a quantitative feeding device, so that the extrusion amount and the feeding amount can be matched to ensure the stable extrusion of the product.
EXTRUSION DIE
After compaction, melting, mixing and homogenization of PVC the subsequent material is pushed to the die by the screw,The extrusion die is the most important part of tube forming.
VACUUM CALIBRATION TANK
Used for shaping and cooling of pipes, it is equipped with a vacuum system,water circulation system, as well as front and rear moving device and left and right, height adjustment manual device, stainless steel box, circulating water spray cooling.
TRACTOR
It is used to continuously and automatically lead out the cooled and hardened pipes from the machine head,and the speed is controlled by frequency conversion.
CUTTING MACHINE
After being controlled by encoder according to the required length, automatic cutting is carried out, the stacker is turned over with a delay, pipes are cutted smoothly without scraps and dust.
TURNOVER RACK (OPTIONAL ON REQUEST)
Accept finished products and automatically turn over.
PIPE BELLING MACHINE (OPTIONAL ON REQUEST)
The automatic pipe flaring machine can cooperate with the pipe production line to expand the pipe online or expand the pipe separately.The flaring pipe is heated by an oven,and the Omron temperature control is used for precise temperature control.