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High Efficiency Large Caliber PE Pipe Production Line For Chemical Industry

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PE Plastic Pipe Extrusion Line is mainly used in the production of agricultural drainage, water supply and cable conduit purposes. The unit consists of single extruder machine, mold, vacuum forming tank, multi-claw haul-off machine, planetary (chipless/non-dust cutter) cutting machine, stacker and so on. And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.
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Brief Description

Our HDPE pipe production line is built with precision and durability in mind, ensuring consistent quality and performance throughout the entire production process. Our team of experts has carefully designed and engineered each component to ensure maximum efficiency and reliability, allowing you to produce high-quality pipes with ease and confidence.


HDPE Plastic Water Supply Pipe Making Machinery adopt high speed extruder with high efficient, energy saving. The extruder have water recycled inside with metering material loading device;

The single-screw extruder and the traction machine adopt imported AC frequency conversion speed regulating device, and the vacuum pump and traction motor are all made of high quality products. The tractor is driven by two claws, three claws, four claws, six claws, eight claws, ten claws, and twelve claws. Available with chipless cutting, saw blade cutting or planetary cutting, the unit has reliable performance and high production efficiency.


Whether you're a seasoned professional or just starting out in the industry, our HDPE pipe production line is the perfect solution for your pipe manufacturing needs. With its advanced features and unparalleled performance, you can rest assured that your projects will be completed on time and to the highest standards of quality.

Features

1. High lineal extrusion speed, big capacity and low power consumption, and achieved multi-layers co-extrusion with 1-5 layers.

2. The copper bush is more wear-resisting and prevent material leakage which can guarantee a stable running of extruder.

3. The whole production line is controlled by Siemens PLC control system, which can observe the status of all equipment on the display or control the equipment separately

4. Our HDPE pipe extrusion line, which the motor speed of extruder and haul-off are measured and feedback y the encoder, ensure the stability of screw speed and traction speed,and die head using Inner pipe cooling system,can improve cooling effect, reduce the length of spray cooling tank and save production costs.

5.The extrusion line can achieve various control of downstream equipment by the extruder and use several international famous brand.

Main Technical Parameter

33D Series Classical Production Line:

Production Line

Diameter Range(mm)

Extruder Type

Max. Capacity

(kg/h)

Max. Haul Off

Speed(m/min)

Extrusion Power(kw)

WS-63 I

Ф 20-63

SJ65/33

220

12

55

WS-110 I

Ф 20-110

SJ65/33

220

12

55

WS-160 I

Ф 50-160

SJ75/33

400

10

110

WS-250 I

Ф 90-250

SJ90/33

400

6

110

WS-450 I

Ф 160-450

SJ120/33

500

4

160

WS-630 I

Ф 400-630

SJ120/33

850

2

280

WS-800 II

Ф 500-800

SJ120/33

850

2

280

WS-630 I

Ф 315-630

SJ120/33

850

2

355

WS-800 I

Ф 500-800

SJ150/33

1100

1

400

38D Series High Efficient Production Line:

Production Line

Diameter Range(mm)

Extruder Type

Max. Capacity

(kg/h)

Max. Haul Off

Speed(m/min)

Extrusion Power(kw)

WS-63Ⅱ

Ф 20-63

WSD60/38

320

30

70

WS-110Ⅱ

Ф 20-110

WSD60/38

380

20

90

WS-160Ⅱ

Ф 40-160

WSD60/38

460

15

110

WS-250Ⅱ

Ф 50-250

WSD75/38

600

12

160

WS-450Ⅱ

Ф 110-450

WSD90/38

850

8

250

WS-630Ⅱ

Ф 250-630

WSD90/38

1050

4

280

WS-800Ⅱ

Ф 500-800

WSD120/38

1300

2

355

WS-1200Ⅱ

Ф 710-1200

WSD75/38

WSD90/38

1450

1

160/250

WS-1600Ⅱ

Ф 1000-1600

WSD90/38

WSD90/38

1900

0.6

280/280


Pictures for Reference

PE-_02


PE PIPE PRODUCTION LINE

It consists of extruder, mould, vacuum calibration tank, cooling tank, haul-off machine, cutting machine, stacker, etc.


p2

PE-_05

PE-_06


SINGLE SCREW EXTRUDER

The single screw extruder is simple in design and inexpensive, so it is widely used. It is suitable for extrusion production of PE, PPR, PERT plastic pipes, sheets and profiles.


PE-_07


MARK LINE CO-EXTRUDER

The extruder is especially widely used on pipe production line to co-extrude pipe mark line. It is specially designed with lower power consumption and takes smaller space.


PE-_08


EXTRUSION DIE

After compaction, melting, mixing and homogenization of PP the subsequent material is pushed to the die by the screw. The extrusion die is the most important part of tube forming.


PE-_09


VACUUM CALIBRATION TANK

Used for shaping and cooling of pipes, it is equipped with a vacuum system, water circulation system, as well as front and rear moving device and left and right, height adjustment manual device, stainless steel box, circulating water spray cooling.


PE-_10


SPRAY COOLING TANK

The cooling water is atomized and sprayed from the special nozzle after being pressed by the water pump, so that the product can be cool to 360 degrees in all directions.


PE-_11


TRACTOR

It is used to continuously and automatically lead out the cooled and hardened pipes from the machine head, and the speed is controlled by frequency conversion.


PE-_12


CUTTING MACHINE

After being controlled by encoder according to the required length, automatic cutting is carried out, the stacker is turned over with a delay, pipes are cutted smoothly without scraps and dust.


PE-_13


AUTOMATIC WINDING MACHINE (OPTIONAL ON REQUEST)

This machine is equipped with two reels alternately to ensure the continuity of production. It is suitable for plastic rewinding and packaging, automatic arranging,automatic rewinding, and easy operation.


PE-_14


TURNOVER RACK (OPTIONAL ON REQUEST)

Accept finished products and automatically turn over.


p12p13p14p15


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