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Wear Resistance Customized PE Pipe Production Line For Water Sewage

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PE Plastic Pipe Extrusion Line is mainly used in the production of agricultural drainage, water supply and cable conduit purposes. The unit consists of single extruder machine, mold, vacuum forming tank, multi-claw haul-off machine, planetary(chipless/non-dust cutter) cutting machine, stacker and so on. And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.
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Product Description

PE Plastic Pipe Extrusion Line is mainly used in the production of agricultural drainage, water supply and cable conduit purposes. The unit consists of single extruder machine, mold, vacuum forming tank, multi-claw haul-off machine, planetary(chipless/non-dust cutter) cutting machine, stacker and so on. And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.

The single-screw extruder and the traction machine adopt imported AC frequency conversion speed regulating device, and the vacuum pump and traction motor are all made of high quality products. The tractor is driven by two claws, three claws, four claws, six claws, eight claws, ten claws, and twelve claws. Available with chipless cutting, saw blade cutting or planetary cutting, the unit has reliable performance and high production efficiency.

Features

1. The optimum spiral structure feeding throat highly improves the output of extruder

2. Accurate temperature control system ensures materials melting performance

3. Unique screw design achieves better plasticizing and high quality products

4. Precisely designed gearbox with a high torsion guarantees stable running

5. "H" shape frame to decrease vibrating of extruder

6. Advanced PLC operation system realizes synchronization and automation

7. Adopt automatic water temperature & level control and special independent filters on both vacuum and cooling tanks

8. Offer stable haul-off unit with 2-12 caterpillars

9. Provide saw & chip-free cutting options

10. Low energy consumption, excellent performance, and easy maintenance

Main Parameter

33D Series Classical Production Line:

Production Line

Diameter Range(mm)

Extruder Type

Max. Capacity

(kg/h)

Max. Haul Off

Speed(m/min)

Extrusion Power(kw)

WS-63 I

Ф 20-63

SJ65/33

220

12

55

WS-110 I

Ф 20-110

SJ65/33

220

12

55

WS-160 I

Ф 50-160

SJ75/33

400

10

110

WS-250 I

Ф 90-250

SJ90/33

400

6

110

WS-450 I

Ф 160-450

SJ120/33

500

4

160

WS-630 I

Ф 400-630

SJ120/33

850

2

280

WS-800 II

Ф 500-800

SJ120/33

850

2

280

WS-630 I

Ф 315-630

SJ120/33

850

2

355

WS-800 I

Ф 500-800

SJ150/33

1100

1

400

38D Series High Efficient Production Line:

Production Line

Diameter Range(mm)

Extruder Type

Max. Capacity

(kg/h)

Max. Haul Off

Speed(m/min)

Extrusion Power(kw)

WS-63Ⅱ

Ф 20-63

WSD60/38

320

30

70

WS-110Ⅱ

Ф 20-110

WSD60/38

380

20

90

WS-160Ⅱ

Ф 40-160

WSD60/38

460

15

110

WS-250Ⅱ

Ф 50-250

WSD75/38

600

12

160

WS-450Ⅱ

Ф 110-450

WSD90/38

850

8

250

WS-630Ⅱ

Ф 250-630

WSD90/38

1050

4

280

WS-800Ⅱ

Ф 500-800

WSD120/38

1300

2

355

WS-1200Ⅱ

Ф 710-1200

WSD75/38

WSD90/38

1450

1

160/250

WS-1600Ⅱ

Ф 1000-1600

WSD90/38

WSD90/38

1900

0.6

280/280


Pictures for Reference

p1

PE PIPE PRODUCTIONLINE

It consists of extruder, mould, vacuum calibration tank, cooling tank, haul-off machine, cutting machine, stacker, etc.

p2

详情页_03

SINGLE SCREW EXTRUDER

The single screw extruder is simple in design and inexpensive, so it is widely used. It is suitable for extrusion production of PE, PPR, PERT plastic pipes, sheets and profiles.

p4


MARK LINE CO-EXTRUDER

The extruder is especially widely used on pipe production line to co-extrude pipe mark line. It is specially designed with lower power consumption and takes smaller space.

详情页_05


EXTRUSION DIE

After compaction, melting, mixing and homogenization of PP the subsequent material is pushed to the die by the screw. The extrusion die is the most important part of tube forming.

详情页_06


VACUUM CALIBRATION TANK

Used for shaping and cooling of pipes, it is equipped with a vacuum system, water circulation system, as well as front and rear moving device and left and right, height adjustment manual device, stainless steel box, circulating water spray cooling.

详情页_07


SPRAY COOLING TANK

The cooling water is atomized and sprayed from the special nozzle after being pressed by the water pump, so that the product can be cool to 360 degrees in all directions.

详情页_08


TRACTOR

It is used to continuously and automatically lead out the cooled and hardened pipes from the machine head, and the speed is controlled by frequency conversion.

详情页_09


CUTTING MACHINE

After being controlled by encoder according to the required length, automatic cutting is carried out, the stacker is turned over with a delay, pipes are cutted smoothly without scraps and dust.

p10

AUTOMATIC WINDING MACHINE (OPTIONAL ON REQUEST)

This machine is equipped with two reels alternately to ensure the continuity of production. It is suitable for plastic rewinding and packaging, automatic arranging,automatic rewinding, and easy operation.

p11

TURNOVER RACK (OPTIONAL ON REQUEST)

Accept finished products and automatically turn over.

p12p13p14p15

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