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Product Description
PVC pipe production line is mainly used in the manufacture of the plastic PVC pipe with various tube diameters and wall thickness in the aspects such as the agricultural and constructional plumbing, cable laying etc. This set is composed of the conical twin-screw extruder, vacuum calibration tank, printer, haul-off, cutter, stacker, etc.
Our PVC pipe production line adopts advanced technology from Australia and Taiwan. We can customize various PVC pipe production lines according to the pipe standards of various countries in the world. Our pipe diameter range is: 12mm-1200mm, from large water supply pipes to small cables We can customize the tube. Our PVC pipe production lines are spread all over the world and have a large customer base. We will provide all customers with on-site installation, commissioning, training, etc.
The standard PVC pipe extrusion machine include: material feeder, SJSZ series conic twin screw extruder, mould, vacuum calibration tank, spray cooling tank(for big pipe), haul-off, cutter, stacker/automatic belling machine.
Clients also can choose double/four PVC pipe extrusion line to make small size PVC pipes.
The main electrics for PVC pipe extrusion machine adopt Siemens motor, ABB inverter, RKC/OMRON temperature controller.
Features
1. Specified screw design for better material plasticizing &mixing effect, For high filling formula, bimetallic screw and barrel can guarantee perfect solution;
2. Spider type die head can reduce joint line of the melt material, with reasonable compression ratio design;
3. Vertical integrated structured gear box with adopts NSK/SKF bearings guarantee stable operation and long use life;
4. Vacuum calibration tank adopts high-efficiency two chamber and large length design, providing faster calibration and more efficient cooling;
5. Planetary cutter adopts hydraulic feeding of blade which providing perfect chamfering processing and cutting surface;
6. U type, R type and Air blow type socket can be provided according to applications;
7. Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently.
Technical Parameter
Diameter Range (mm) | Extruder Type | Extrusion Power(KW) | Max. Capacity (kg/h) | Max. Haul Off Speed(m/min) |
Ф16-40 Dual | SJZ51/105 | 18.5 AC | 120 | 10 |
Ф20-63 Dual | SJZ65/132 | 37 AC | 250 | 15 |
Ф20-63 | SJZ51/105 | 18.5 AC | 120 | 15 |
Ф50-160 | SJZ65/132 | 37 AC | 250 | 8 |
Ф75-160 Dual | SJZ80/156 | 55AC | 450 | 6 |
Ф63-200 | SJZ65/132 | 37 AC | 250 | 3.5 |
Ф110-315 | SJZ80/156 | 55 AC | 450 | 3 |
Ф315-630 | SJZ92/188 | 110 AC | 800 | 1.2 |
Ф710-1000 | WSP130/26 | 160 AC | 1100 | 1.3 |
Pictures for Reference
PVC PIPE PRODUCTION LINE
It consists of vacuum calibration tank, tractor, cutting machine,belling machine, etc. The equipment has a high degree of automation and is easy to operate.
CONICAL TWIN SCREW EXTRUDER
This machine is equipped with a quantitative feeding device, so that the extrusion amount and the feeding amount can be matched to ensure the stable extrusion of the product.
EXTRUSION DIE
After compaction, melting, mixing and homogenization of PVC the subsequent material is pushed to the die by the screw,The extrusion die is the most important part of tube forming.
VACUUM CALIBRATION TANK
Used for shaping and cooling of pipes, it is equipped with a vacuum system,water circulation system, as well as front and rear moving device and left and right, height adjustment manual device, stainless steel box, circulating water spray cooling.
TRACTOR
It is used to continuously and automatically lead out the cooled and hardened pipes from the machine head,and the speed is controlled by frequency conversion.
CUTTING MACHINE
After being controlled by encoder according to the required length, automatic cutting is carried out, the stacker is turned over with a delay, pipes are cutted smoothly without scraps and dust.
TURNOVER RACK (OPTIONAL ON REQUEST)
Accept finished products and automatically turn over.
PIPE BELLING MACHINE (OPTIONAL ON REQUEST)
The automatic pipe flaring machine can cooperate with the pipe production line to expand the pipe online or expand the pipe separately.The flaring pipe is heated by an oven,and the Omron temperature control is used for precise temperature control.