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Non-toxic Hard PVC Pipe Production Line For Air Delivery

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The production line is developed with the advanced technology of West Europe by our company.
PVC Pipe machine is mainly used in the manufacture of the plastic PVC pipes with various diameters (from 20-1000mm) and wall thickness in the aspects such as the agricultural and constructional plumbing, cable laying etc. It is composed of the conical twin-screw extruder, vacuum calibrating and cooling tank, haul off unit, cut off unit and stacker. The unit is of the reliable performance and high production efficiency.
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Product Description

The production line is developed with the advanced technology of West Europe by our company.

PVC Pipe machine is mainly used in the manufacture of the plastic PVC pipes with various diameters (from 20-1000mm) and wall thickness in the aspects such as the agricultural and constructional plumbing, cable laying etc.

The complete PVC Pipe production line is composed by conical twin screw extruder, pipe extrusion mold, vacuum calibration tank, haul off machine, cutter and stacker, belling machine (socketing machine). The main extruder and haul off we adopts ABB inverter, vacuum pump and motors adopt high quality famous brand. Haul off machine has two claws, three claws, four claws, six claws and eight claws accord to different pipe diameters. For pipe cutting machine has saw and planetary cutting type, which additionally attached with the meter counter and intensifying device. The production line is easily installation and operation, simple maintenance with reliable quality.

Features

1. Specified screw design for better material plasticizing &mixing effect, For high filling formula, bimetallic screw and barrel can guarantee perfect solution;

2. Spider type die head can reduce joint line of the melt material, with reasonable compression ratio design;

3. Vertical integrated structured gear box with adopts NSK/SKF bearings guarantee stable operation and long use life;

4. The whole production line is controlled by Siemens PLC control system, which can observe the status of all equipment on the display or control the equipment separately

5. Our pipe extrusion line, which the motor speed of extruder and haul-off are measured and feedback the encoder, ensure the stability of screw speed and traction speed, and die head using Inner pipe cooling system, can improve cooling effect, reduce the length of spray cooling tank and save production costs.

6.The extrusion line can achieve various control of downstream equipment by the extruder and use several international famous brand.

Technical Parameter

Diameter

Range

(mm)

Extruder

Type

Extrusion Power(KW)

Max.

Capacity

(kg/h)

Max. Haul Off Speed(m/min)

Ф16-40 Dual

SJZ51/105

18.5 AC

120

10

Ф20-63 Dual

SJZ65/132

37 AC

250

15

Ф20-63

SJZ51/105

18.5 AC

120

15

Ф50-160

SJZ65/132

37 AC

250

8

Ф75-160 Dual

SJZ80/156

55AC

450

6

Ф63-200

SJZ65/132

37 AC

250

3.5

Ф110-315

SJZ80/156

55 AC

450

3

Ф315-630

SJZ92/188

110 AC

800

1.2

Ф710-1000

WSP130/26

160 AC

1100

1.3


Pictures for Reference

p1

PVC PIPE PRODUCTION LINE

It consists of vacuum calibration tank, tractor, cutting machine,belling machine, etc. The equipment has a high degree of automation and is easy to operate.

p2p3

CONICAL TWIN SCREW EXTRUDER

This machine is equipped with a quantitative feeding device, so that the extrusion amount and the feeding amount can be matched to ensure the stable extrusion of the product.

p4

EXTRUSION DIE

After compaction, melting, mixing and homogenization of PVC the subsequent material is pushed to the die by the screw,The extrusion die is the most important part of tube forming.

p5

VACUUM CALIBRATION TANK

Used for shaping and cooling of pipes, it is equipped with a vacuum system,water circulation system, as well as front and rear moving device and left and right, height adjustment manual device, stainless steel box, circulating water spray cooling.

p6

TRACTOR

It is used to continuously and automatically lead out the cooled and hardened pipes from the machine head,and the speed is controlled by frequency conversion.

PVC管材线CUTTING MACHINE

After being controlled by encoder according to the required length, automatic cutting is carried out, the stacker is turned over with a delay, pipes are cutted smoothly without scraps and dust.

p8

TURNOVER RACK (OPTIONAL ON REQUEST)

Accept finished products and automatically turn over.

p9

PIPE BELLING MACHINE (OPTIONAL ON REQUEST)

The automatic pipe flaring machine can cooperate with the pipe production line to expand the pipe online or expand the pipe separately.The flaring pipe is heated by an oven,and the Omron temperature control is used for precise temperature control.

p12p13p14p15

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