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Brief Introduction
This machine is mainly used to produce agricultural/water supply/drainage pipes, architectural water supply/drainage pipes, cable laying pipes etc. This PVC pipe making machine adopts advanced design concept to ensure the efficient extrusion of PVC powder, combined with the unique concept of plasticization screw design to ensure uniformity of plastic extrusion, high capacity production.Our PVC pipe extrusion machine has features of low energy consumption, high output, stable running etc.
The standard PVC pipe extrusion machine include: material feeder, SJSZ series conic twin screw extruder, mould, vacuum calibration tank, spray cooling tank(for big pipe), haul-off, cutter, stacker/automatic belling machine.
Clients also can choose double/four PVC pipe extrusion line to make small size PVC pipes.
The main electrics for PVC pipe extrusion machine adopt Siemens motor, ABB inverter, RKC/OMRON temperature controller.
Features
1. The extruder combination of spiral feeding barrel and separate screw design, it guarantees a high plasticizing rate and excellent melt uniformity. We use water-cooled air conditioner, it ensure electric components work in constant temperature and humidity, which makes them more stable and get longer life time
2. This pipe production line is composed by Single screw extruder, Died head, Vacuum calibration tank ,Cooling tank, Haul-off machine ,Cutter and stacker.
3. The whole production line is controlled by Siemens PLC control system, which can observe the status of all equipment on the display or control the equipment separately
4. Our pipe extrusion line, which the motor speed of extruder and haul-off are measured and feedback the encoder, ensure the stability of screw speed and traction speed, and die head using Inner pipe cooling system, can improve cooling effect, reduce the length of spray cooling tank and save production costs.
5.The extrusion line can achieve various control of downstream equipment by the extruder and use several international famous brand.
Main Technical Parameter
Diameter Range (mm) | Extruder Type | Extrusion Power(KW) | Max. Capacity (kg/h) | Max. Haul Off Speed(m/min) |
Ф16-40 Dual | SJZ51/105 | 18.5 AC | 120 | 10 |
Ф20-63 Dual | SJZ65/132 | 37 AC | 250 | 15 |
Ф20-63 | SJZ51/105 | 18.5 AC | 120 | 15 |
Ф50-160 | SJZ65/132 | 37 AC | 250 | 8 |
Ф75-160 Dual | SJZ80/156 | 55AC | 450 | 6 |
Ф63-200 | SJZ65/132 | 37 AC | 250 | 3.5 |
Ф110-315 | SJZ80/156 | 55 AC | 450 | 3 |
Ф315-630 | SJZ92/188 | 110 AC | 800 | 1.2 |
Ф710-1000 | WSP130/26 | 160 AC | 1100 | 1.3 |
Pictures for Reference
PVC PIPE PRODUCTION LINE
It consists of vacuum calibration tank, tractor, cutting machine,belling machine, etc. The equipment has a high degree of automation and is easy to operate.
CONICAL TWIN SCREW EXTRUDER
This machine is equipped with a quantitative feeding device, so that the extrusion amount and the feeding amount can be matched to ensure the stable extrusion of the product.
EXTRUSION DIE
After compaction, melting, mixing and homogenization of PVC the subsequent material is pushed to the die by the screw,The extrusion die is the most important part of tube forming.
VACUUM CALIBRATION TANK
Used for shaping and cooling of pipes, it is equipped with a vacuum system,water circulation system, as well as front and rear moving device and left and right, height adjustment manual device, stainless steel box, circulating water spray cooling.
TRACTOR
It is used to continuously and automatically lead out the cooled and hardened pipes from the machine head,and the speed is controlled by frequency conversion.
CUTTING MACHINE
After being controlled by encoder according to the required length, automatic cutting is carried out, the stacker is turned over with a delay, pipes are cutted smoothly without scraps and dust.
TURNOVER RACK (OPTIONAL ON REQUEST)
Accept finished products and automatically turn over.
PIPE BELLING MACHINE (OPTIONAL ON REQUEST)
The automatic pipe flaring machine can cooperate with the pipe production line to expand the pipe online or expand the pipe separately.The flaring pipe is heated by an oven,and the Omron temperature control is used for precise temperature control.