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Product Description
PVC Pipe machine is mainly used in the manufacture of the plastic PVC pipes with various diameters (from 20-1000mm) and wall thickness in the aspects such as the agricultural and constructional plumbing, cable laying etc. It is composed of the conical twin-screw extruder, vacuum calibrating and cooling tank, haul off unit, cut off unit and stacker. The unit is of the reliable performance and high production efficiency.
The main machine is twin screw extruder equipped with four-tube single-control stainless steel spraying calibration. It avoids waste condition when one tube is adjusted and the others are affected. The auto single-control four drawing machine and cutting machine are combined with the front four calibration technology to make operation more flexible. Let you enjoy economic benefit which is brought by spearate-control four-tube extruding.
The machine with energy efficient conical twin-screw extruder and through special mould one-time extrusion four piece of PVC pipe, effective energy conservation, can improve the production and efficiency, save land and labor costs.
Features
1. The optimum spiral structure feeding throat highly improves the output of extruder
2. Accurate temperature control system ensures materials melting performance
3. Unique screw design achieves better plasticizing and high quality products
4. Precisely designed gearbox with a high torsion guarantees stable running
5. "H" shape frame to decrease vibrating of extruder
6. Advanced PLC operation system realizes synchronization and automation
7. Adopt automatic water temperature & level control and special independent filters on both vacuum and cooling tanks
8. Offer stable haul-off unit with 2-12 caterpillars
9. Provide saw & chip-free cutting options
10. Low energy consumption, excellent performance, and easy maintenance.
Technical Parameter
Diameter Range (mm) | Extruder Type | Extrusion Power(KW) | Max. Capacity (kg/h) | Max. Haul Off Speed(m/min) |
Ф16-40 Dual | SJZ51/105 | 18.5 AC | 120 | 10 |
Ф20-63 Dual | SJZ65/132 | 37 AC | 250 | 15 |
Ф20-63 | SJZ51/105 | 18.5 AC | 120 | 15 |
Ф50-160 | SJZ65/132 | 37 AC | 250 | 8 |
Ф75-160 Dual | SJZ80/156 | 55AC | 450 | 6 |
Ф63-200 | SJZ65/132 | 37 AC | 250 | 3.5 |
Ф110-315 | SJZ80/156 | 55 AC | 450 | 3 |
Ф315-630 | SJZ92/188 | 110 AC | 800 | 1.2 |
Ф710-1000 | WSP130/26 | 160 AC | 1100 | 1.3 |
Pictures for Reference
PVC PIPE PRODUCTION LINE
It consists of vacuum calibration tank, tractor, cutting machine,belling machine, etc. The equipment has a high degree of automation and is easy to operate.
CONICAL TWIN SCREW EXTRUDER
This machine is equipped with a quantitative feeding device, so that the extrusion amount and the feeding amount can be matched to ensure the stable extrusion of the product.
EXTRUSION DIE
After compaction, melting, mixing and homogenization of PVC the subsequent material is pushed to the die by the screw,The extrusion die is the most important part of tube forming.
VACUUM CALIBRATION TANK
Used for shaping and cooling of pipes, it is equipped with a vacuum system,water circulation system, as well as front and rear moving device and left and right, height adjustment manual device, stainless steel box, circulating water spray cooling.
TRACTOR
It is used to continuously and automatically lead out the cooled and hardened pipes from the machine head,and the speed is controlled by frequency conversion.
CUTTING MACHINE
After being controlled by encoder according to the required length, automatic cutting is carried out, the stacker is turned over with a delay, pipes are cutted smoothly without scraps and dust.
TURNOVER RACK (OPTIONAL ON REQUEST)
Accept finished products and automatically turn over.
PIPE BELLING MACHINE (OPTIONAL ON REQUEST)
The automatic pipe flaring machine can cooperate with the pipe production line to expand the pipe online or expand the pipe separately.The flaring pipe is heated by an oven,and the Omron temperature control is used for precise temperature control.