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75-250mm PE Pipe Production Line

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Winsoar 75-250mm PE pipe production line is a medium-diameter HDPE extrusion system for water supply, irrigation, drainage and utility pipe. The cooling, haul-off, tooling and handling layout are selected around the main pipe size, wall thickness and output target.
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  • 75-250mm PE Pipe Production Line

  • Winsoar

  • WSP-PE-75-250

Product Overview & Applications

75-250mm PE Pipe Production Line

Winsoar 75-250mm PE pipe production line is a medium-diameter HDPE pipe extrusion line for straight PE pipe production in water supply, gas distribution, irrigation, drainage, cable duct and industrial pipe projects.

Direct answer: A 75-250mm PE pipe production line is a complete HDPE pipe extrusion line for medium-diameter straight pipe production. It typically includes single screw extrusion, optional color marking co-extrusion, PE pipe die head, vacuum calibration, spray cooling, haul-off, chipless cutting and pipe stacker / turnover rack.

75-250mm PE pipe production line complete HDPE pipe extrusion line

Medium-Diameter HDPE Pipe Line for Straight Pipe Projects

Medium-Diameter HDPE Pipe Line for Straight Pipe Projects

The 75-250mm range sits between small coiled PE pipe and large diameter HDPE pipe. The line layout should give enough cooling distance, stable traction and clean fixed-length cutting so finished pipes can be stacked and handled efficiently.

  • Pipe range: 75-250mm, project-based configuration

  • Material: PE80, PE100, HDPE and polyethylene compounds

  • Output focus: straight pipe stability, fixed-length cutting and rack discharge

Where This Line Is Usually Used

Application

Typical Planning Focus

Key Configuration Point

Municipal PE water supply pipe

Pressure pipe, SDR control, pipe roundness

Stable die head, vacuum calibration and sufficient cooling

PE gas distribution pipe

Yellow mark line, pipe surface, size consistency

Color marking co-extruder and synchronized haul-off

Agricultural irrigation main pipe

Cost-effective output and straight pipe handling

High-efficiency extruder, chipless cutter and stacker

Cable protection duct

Surface quality, length cutting, stacking

Cooling tank, haul-off, chipless cutter and turnover rack

Industrial PE drainage pipe

Diameter stability and production continuity

Extrusion output matched with cooling and downstream speed

Quick Specifications

Product name

75-250mm PE Pipe Production Line

Line type

Medium diameter PE pipe production line / HDPE pipe extrusion line

Applicable material

PE80, PE100, HDPE and polyethylene compounds

Pipe diameter range

75-250mm, customized according to project

Typical finished pipe

Straight PE / HDPE pipe with fixed length cutting and stacking

Main equipment

Single screw extruder, color marking co-extruder, die head, vacuum tank, spray cooling tank, haul-off, chipless cutter, stacker / turnover rack

Customization

Pipe SDR, wall thickness, output, voltage, cooling length, cutter type, rack layout and control system

75-250mm PE pipe production line components overview

Core Machines for 75-250mm PE Pipe Extrusion

Where a 75-250mm PE Pipe Line Fits

The 75-250mm range is a practical middle section between small coiled-pipe lines and large-diameter infrastructure lines. It is commonly planned for straight HDPE pipes used in water supply, irrigation mains, drainage, cable protection and industrial utility projects. The correct configuration depends on the main production diameter, SDR or wall thickness, required output and whether the finished pipe is cut and stacked as straight lengths.

Typical project

Configuration focus

Water supply and irrigation main pipe

Stable diameter, optional color marking, continuous cooling and reliable fixed-length cutting.

Drainage and utility pipe

Production continuity, wall-thickness stability and a receiving layout matched to pipe length.

Cable protection duct

Required diameter, material grade, cut length and clean pipe handling after the cutter.

Industrial PE pipe

Application pressure, material grade, output target and project-specific die selection.

Diameter Selection Within 75-250mm

A 75-250mm headline range does not mean that every size can be produced at the same speed or output. The main production size should be confirmed first because the die head, calibration sleeve, cooling capacity, haul-off force and cutter settings change with pipe diameter and wall thickness.

  • 75-110mm: often used for irrigation branches, utility water lines and cable protection; buyers should confirm whether straight or coiled production is required.

  • 110-160mm: a common medium-diameter section for water, drainage and irrigation projects, with emphasis on sizing accuracy and stable haul-off.

  • 160-250mm: typically requires more cooling and stronger downstream handling for heavier straight pipe, especially at thicker wall settings.

  • Multiple diameters: confirm the most frequently produced size and the expected mould changeover frequency before selecting the complete tool set.

Straight Pipe or Coiled Pipe?

This page is primarily positioned for medium-diameter straight PE pipe production with a chipless cutter and pipe stacker or turnover rack. If the project focuses on flexible small-diameter pipe supplied in coils, a coiler-based line such as the 20-110mm or 16-63mm PE configuration may be more appropriate. The final choice should follow the pipe diameter, minimum bending radius, wall thickness and delivery format required by the buyer.

How Output, Cooling and Haul-Off Are Matched

For 75-250mm PE pipe, output cannot be evaluated separately from cooling and traction. A higher kg/h target requires sufficient cooling length to stabilize the pipe, a haul-off system that can maintain constant speed and a cutter that can keep the requested fixed length. If the line is used for thicker-wall or pressure pipe, the quotation should include the target SDR, material grade and production speed rather than only the nominal pipe diameter.

Buyer data

Why it affects the line

Pipe diameter and SDR/wall thickness

Determines die tooling, output demand, cooling time and traction force.

PE80, PE100 or other compound

Influences melt processing, pressure-pipe requirements and color-marking selection.

Target kg/h or meters per minute

Helps compare the 33D or 38D model options and downstream capacity.

Fixed length and receiving method

Determines cutter setup, stacker dimensions and workshop handling space.

Quotation Checklist for a 75-250mm PE Line

  1. List the complete diameter range and the main size planned for regular production.

  2. Provide SDR, wall thickness or pressure-class requirements.

  3. Confirm PE grade, application and whether a blue, yellow or custom color mark line is needed.

  4. Set the target output and preferred fixed pipe length.

  5. Confirm straight pipe or coiled pipe delivery format.

  6. Provide local voltage, cooling-water conditions and available workshop length.

  7. Confirm whether stacking, printing, online measurement or other downstream options are required.

With these details, Winsoar can match the extruder, color marking unit, die head, vacuum calibration tank, spray cooling, haul-off, chipless cutter and pipe stacker to the actual medium-diameter PE pipe project.

Medium-Diameter HDPE Pipe from 75-250mm

This range is intended for producers whose main products are medium-diameter straight HDPE pipes rather than small coils. At 160-250mm, the pipe carries more weight and retains heat for longer, so the cooling length, traction force, cutter capacity and receiving layout must be considered together.

Diameter zone

Planning focus

75-110mm

Water, irrigation and utility pipe with stable calibration and clean fixed-length cutting.

110-160mm

Cooling capacity, haul-off synchronization and wall-thickness control for regular pipe production.

160-200mm

Stronger traction and receiving support for heavier pipe and longer straight lengths.

200-250mm

Large calibration tooling, extended cooling and safe pipe transfer or stacking.

Why Cooling and Haul-Off Must Be Sized Together

Increasing extruder output without increasing cooling or traction capacity can create ovality, surface marks or unstable wall thickness. The practical output should be specified for a real diameter and wall thickness, not only as a maximum number. Provide the intended pipe standard, SDR, target kg/h, line speed, cooling-water conditions and fixed length so the downstream equipment is not undersized.

Applications and Finished-Pipe Handling

Typical applications include municipal water supply, agricultural irrigation, drainage, industrial utility lines and cable or service protection. The final section may include a chipless cutter, receiving table, roller support, stacker or other handling equipment according to pipe length and workshop layout. For thick-wall pipe, tell us the expected bundle weight and lifting method before quotation.

For 75-110mm projects, a smaller line may be more economical when most production is below 110mm. For 200-250mm projects, the line should be planned around the largest pipe and the required cooling and handling space. This distinction keeps the line commercially useful across the actual product mix.

Video & Technical Parameters

Video and Technical Parameters

The video shows the 75-250mm PE line structure, while the parameter table helps buyers compare the full PE / HDPE model range before confirming a project configuration.

Watch this 75-250mm PE pipe production line video on YouTube.

Main Technical Parameter

Model selection note: For many 75-250mm projects, WS-160 and WS-250 configurations are the first rows to compare. The full 33D and 38D matrix is kept because buyers often need to compare future pipe diameter expansion before choosing the final line.

33D Series Classical Production Line

Production line Diameter range (mm) Extruder type Max. capacity (kg/h) Max. haul-off speed (m/min) Extrusion power (kW)
WS-63 I 20-63 SJ65/33 220 12 55
WS-110 I 20-110 SJ65/33 220 12 55
WS-160 I 50-160 SJ75/33 400 10 110
WS-250 I 90-250 SJ90/33 400 6 110
WS-450 I 160-450 SJ120/33 500 4 160
WS-630 I 400-630 SJ120/33 850 2 280
WS-800 II 500-800 SJ120/33 850 2 280
WS-630 I 315-630 SJ120/33 850 2 355
WS-800 I 500-800 SJ150/33 1100 1 400

38D Series High Efficient Production Line

Production line Diameter range (mm) Extruder type Max. capacity (kg/h) Max. haul-off speed (m/min) Extrusion power (kW)
WS-63 II 20-63 WSD60/38 320 30 70
WS-110 II 20-110 WSD60/38 380 20 90
WS-160 II 40-160 WSD60/38 460 15 110
WS-250 II 50-250 WSD75/38 600 12 160
WS-450 II 110-450 WSD90/38 850 8 250
WS-630 II 250-630 WSD90/38 1050 4 280
WS-800 II 500-800 WSD120/38 1300 2 355
WS-1200 II 710-1200 WSD75/38 + WSD90/38 1450 1 160/250
WS-1600 II 1000-1600 WSD90/38 + WSD90/38 1900 0.6 280/280

How to Choose a 75-250mm PE Line

Decision point Practical guidance
WS-160 or WS-250 If the project mainly covers below 160mm, WS-160 can be considered. If 200mm and 250mm pipes are required, WS-250 is usually the safer range.
33D or 38D 33D is a classical configuration. 38D is selected when higher output, faster line speed or stronger plasticizing efficiency is required.
Cooling length 75-250mm PE pipes need enough cooling before traction and cutting, especially for thicker SDR pipe.
Cutting and stacking This page is planned for chipless fixed-length cutting and pipe stacker / turnover rack discharge, not small coil pipe handling.
Quotation data Send diameter range, SDR or wall thickness, pipe application, output target, mark-line requirement, fixed length and workshop layout.

Running Video Solution

Before checking the final quotation, you can review the matching running video solution for this 75-250mm PE Pipe Production Line. See the medium diameter straight PE pipe line running test for irrigation, water supply, drainage and cable duct projects.

75-250mm PE Pipe Extrusion Line Running Video Solution

Machine Configuration

Machine Configuration

A 75-250mm PE pipe line needs balanced extrusion, sizing, cooling, traction, chipless cutting and straight pipe discharge. Each machine below is described as an independent function.

Single screw extruder for 75-250mm PE pipe production line
1. Single Screw Extruder

1. Single Screw Extruder

The single screw extruder provides stable PE / HDPE melt output for medium-diameter straight pipe production. Screw, motor power and control system are selected according to SDR, output target and material grade.

  • Suitable for PE80, PE100 and HDPE compounds
  • Matched with 75-250mm pipe output requirement
  • Stable melt pressure for continuous pipe sizing

2. Color Marking Co-extruder

The color marking co-extruder adds blue, yellow or customized stripes when the pipe standard or project identification requires a mark line.

  • Common for PE water supply and PE gas pipe
  • Mark-line position matched with die head design
  • Optional according to buyer's pipe standard
Color marking co-extruder for 75-250mm HDPE pipe extrusion line
2. Color Marking Co-extruder
Pipe die head for 75-250mm PE pipe production line
3. PE Pipe Die Head

3. PE Pipe Die Head

The pipe die head distributes PE melt and forms the pipe wall. For 75-250mm production, die head design affects wall thickness uniformity, pipe surface and mark-line stability.

  • Selected according to diameter range and SDR
  • Supports straight pipe production and optional mark line
  • Designed for stable melt distribution

4. Vacuum Calibration Tank

The vacuum calibration tank controls outside diameter and initial pipe cooling. Medium-diameter PE pipe needs stable vacuum, water level and calibration sleeve matching.

  • Controls pipe OD and roundness
  • Cooling length selected according to pipe wall thickness
  • Important for pressure pipe dimensional stability
Vacuum calibration tank for 75-250mm HDPE pipe extrusion line
4. Vacuum Calibration Tank
Spray cooling tank for 75-250mm PE pipe production line
5. Spray Cooling Tank

5. Spray Cooling Tank

The spray cooling tank continues pipe cooling before haul-off and cutting. For 75-250mm pipe, cooling capacity must match line speed and pipe wall thickness.

  • Additional cooling for continuous straight pipe production
  • Spray layout matched with pipe diameter
  • Helps protect pipe surface and downstream cutting quality

6. Haul-off Machine

The haul-off machine pulls the pipe at synchronized speed. Stable traction is essential for wall thickness, cutting accuracy and smooth transfer to the stacker.

  • Traction selected by pipe diameter and stiffness
  • Speed synchronized with extruder output
  • Supports stable fixed-length pipe production
Haul-off machine for 75-250mm HDPE pipe extrusion line
6. Haul-off Machine
Chipless cutter for 75-250mm PE pipe production line
7. Chipless Cutter

7. Chipless Cutter

The chipless cutter provides fixed-length cutting for 75-250mm PE pipe without mixing chips into the working area. It is described separately from the stacker because cutting and discharge are different functions.

  • Clean chipless cutting for straight PE pipe
  • Matched with pipe diameter, wall thickness and line speed
  • Independent function before pipe stacking

8. Pipe Stacker / Turnover Rack

The pipe stacker or turnover rack receives finished straight pipes after cutting. Its length and discharge method should be planned according to pipe length, workshop layout and packing method.

  • Separate downstream discharge function
  • Designed for fixed-length straight pipes
  • Customized by pipe length and factory layout
Pipe stacker and turnover rack for 75-250mm PE pipe production line
8. Pipe Stacker / Turnover Rack

Project Configuration Checklist

Item to confirm Why it affects the 75-250mm line
Pipe diameter range Determines whether WS-160 or WS-250 range is the practical selection.
SDR / wall thickness Affects extruder output, cooling length, haul-off force and cutter selection.
Pipe application Water, gas, irrigation, cable duct and drainage projects may require different mark lines and standards.
Fixed pipe length Determines chipless cutter settings, stacker length and downstream handling.
Workshop layout Affects tank placement, haul-off and stacker / turnover rack direction.
Output target Used to decide classical 33D or high-efficiency 38D configuration.

Factory, Packaging & Project Support

Factory, Packaging & Project Support

Winsoar supports PE and HDPE pipe extrusion projects from configuration design to production, assembly checking, export packaging and shipment planning.

Factory Workshop and Assembly

Before delivery, each 75-250mm PE pipe line configuration is checked against the selected extruder, die head, cooling tanks, haul-off, cutter and stacker layout.

Winsoar factory workshop for HDPE pipe extrusion line assembly
Factory Workshop and Assembly
Winsoar extrusion machine parts checking before shipment
Machine Parts and Project Matching

Machine Parts and Project Matching

Key components such as die head, calibration sleeves, cutter parts, electrical cabinet and spare parts are checked according to pipe diameter and SDR requirements.

Export Packaging and Container Loading

Medium-diameter PE pipe line equipment requires practical packing and loading planning because tanks, haul-off, cutter and stacker sections are longer than small pipe lines.

PE pipe production line export packaging
Export Packaging and Container Loading
Winsoar customer meeting for plastic pipe extrusion machine projects
Project Communication

Project Communication

Winsoar confirms pipe diameter, SDR, fixed length, color mark line, output target, voltage and factory layout before preparing a line recommendation.

FAQ

What is a 75-250mm PE pipe production line?

It is a medium-diameter HDPE pipe extrusion line for producing straight PE pipes from 75mm to 250mm, including extrusion, color marking, calibration, cooling, hauling, chipless cutting and stacker discharge.

Is this line used for coiled pipe?

This 75-250mm page is planned for straight pipe production with chipless cutting and pipe stacker / turnover rack. If your project requires small coiled pipe, Winsoar will recommend a different downstream configuration.

Which models are most relevant for 75-250mm pipe?

WS-160 and WS-250 configurations are usually the most relevant ranges. The final choice depends on maximum diameter, SDR, output target and whether 38D high-efficiency extrusion is required.

Can it produce gas and water supply pipes?

Yes. It can be configured for PE water supply pipes, PE gas pipes, irrigation main pipes, drainage pipes, cable ducts and industrial PE pipes according to the project standard.

What information is needed for quotation?

Please provide pipe diameter range, SDR or wall thickness, material grade, application, output target, fixed pipe length, mark-line requirement, voltage and workshop layout.

Request a 75-250mm PE Pipe Production Line Quotation

Send Winsoar your diameter range, SDR, pipe standard, output target, mark-line requirement, fixed pipe length and workshop layout. We will recommend a suitable HDPE pipe extrusion line configuration.

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